Micron Separator Air Classifier
High-precision micron separator air classifiers for quartz powder processing. Our ISO-certified equipment delivers 1-150μm particle classification with 95%+ efficiency. Ideal for electronics, solar panels, and coatings industries. Features advanced airflow design, low energy consumption, and minimal maintenance requirements.
MBS series air classifier is jointly designed by our German experts and British experts, and is specially used for efficient dry classification of D97: 8-200 micron powder.
The classifier, cyclone collector, dust collector and induced draft fan form a complete classification system.
Working Principle of Micron Separator Air Classifier
The feeding port of the classifier is at the top of the classifier. The feed enters the classifier from the top inlet under the action of gravity, and then falls onto the centrifugal dispersion disc of the classifying wheel. The material will be evenly dispersed, dispersed to the baffle ring and down into the grading area. Classification air enters the scroll housing, passes the guide vanes, and inwards to the classification wheel. The fine powder is carried by the airflow into the classifying wheel, and then enters the cyclone collector or dust collector with the airflow, while the coarse powder will be repelled by the centrifugal force of the classifying wheel and fall into the lower body of the classifier.
Features And Benefits of Micron Separator Air Classifier
- The hierarchical structure design is unique, low pressure, low energy consumption.
- It is very good for apex cutting of ultra-fine products and medium-fine products.
- Applicable to a wide range of particle sizes, the coarsest can reach 200 microns.
- There are different models to meet different output, and the feeding capacity of the largest model can reach 800t/h.
- Wear-resistant design, can handle powder products with extremely high hardness.
- The design of internal air circulation can reduce investment and save floor space.
- It can be combined with a ball mill to form a closed-circuit production system for grinding various materials.
Technical Parameters
| Parameter / Model | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Drive power （kW） | 5.5 | 11 | 15 | 22 | 37 | 45 | 75 | 110 | 132 | 160 | 185 | 220 | 280 | 320 | 380 | 475 | 540 | 630 | |
| Air flow rate（m³/h） | 2,800 | 4,700 | 8,600 | 15,200 | 23,400 | 31,000 | 49,000 | 74,000 | 107,000 | 150000 | 190,000 | 237,000 | 288,000 | 344,000 | 402,000 | 469,000 | 536,000 | 606,000 | |
| Fineness D97 （μm） | 8 | 9 | 10 | 13 | 14 | 16 | 20 | 25 | 27 | 28 | 29 | 31 | 33 | 34 | 35 | 37 | 38 | ||
| Max. feed （t/h） | 4 | 6.6 | 12.1 | 12.3 | 21.3 | 32.8 | 43 | 68 | 100 | 140 | 210 | 260 | 330 | 400 | 480 | 560 | 650 | 750 | 840 |
Why Choose the EPIC Micron Separator Air Classifier? Overview and Core Features
Choosing the EPIC Micron Separator Air Classifier means investing in cutting-edge technology designed for precise, efficient powder classification. This high-efficiency centrifugal air classifier excels at separating ultra-fine particles, offering consistent, reliable performance across various materials.
Core Features at a Glance
| Feature | Benefit |
|---|---|
| Dynamic Powder Separator | Achieves sharp cut points for precise sorting |
| Customizable Design | Tailored options to fit your specific needs |
| High-Efficiency Classifying | Reduces waste, improves product quality |
| Robust Build | Long-lasting, minimal maintenance required |
| Easy Integration | Fits seamlessly into existing processing lines |
Whether you’re processing quartz powder, chemicals, or food-grade materials, the EPIC Micron Separator delivers superior classification performance with fewer rejects and higher throughput. Its compact design and user-friendly controls simplify operation, reducing downtime and boosting your plant’s overall productivity.
Customizable Design for Your Application Needs
The EPIC Micron Separator Air Classifier is built to flex with what your process demands. Whether you’re handling minerals, pharmaceuticals, or food powders, you can tailor the separator to fit your exact needs.
Material Options
- Stainless Steel 316L: Ideal for pharmaceuticals and food-grade applications
- Carbon Steel: Cost-effective and durable for minerals and chemicals
- Special Coatings: Wear-resistant coatings for abrasive materials
Motor Configurations
| Motor Type | Benefits | Typical Use |
|---|---|---|
| Standard AC Motors | Reliable, cost-efficient | General-purpose classification |
| Variable Frequency Drives (VFD) | Adjustable speed for precision cut points | Fine-tuning particle size |
| Explosion-Proof Motors | Safety in hazardous environments | Chemical and pharmaceutical sectors |
Integration Modes
- Standalone Unit: Easy installation and maintenance
- Inline System: Seamless connection with milling or grinding lines
- Modular Setup: Combine with other EPIC equipment for scalable processing
Add-Ons and Upgrades
- Dust collection systems for clean operation
- Automated control panels for remote monitoring
- Custom feed hoppers and discharge systems to optimize flow
This customizable design ensures you get a high-efficiency powder classifier that fits your unique process, maximizing output and ROI without extra clutter.
For more on modular designs and integration, check out our horizontal air classifier options.
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